How to use Engineering & Design Automation to guarantee more sustainability and product quality in the Packaging Industry?

At Scandinavian Digital we are problem solvers. Our motto is: Anything can be configured. Our experts have never encountered an issue that couldn’t be resolved until now, this what our CTO Morten Bennick affirms. In the packaging industry, machinery manufacturing possess several challenges such as high costs, limited flexibility, frequent breakdowns, maintenance and repair difficulties, and integrating new technology. Other issues include low efficiency, slow production rates, and a lack of customisation options. Problems, which we can solve or reduce by using Engineering & Design Automation. 


Customisation is one of the greatest benefits of using EDA (Engineering & Design Automation), especially because we can configure a machine with exactly the client’s needs in mind, considering the product they work with and the production they need to achieve. In our six value areas when using Design Automation, we present benefits such as up to 88% reduction in lead time, an increase in sales up to 30% three years after implementing DA (Design Automation), not to mention the solution to one of the industry’s biggest complaints, which is costs. The cost reduction through product quality control is estimated to be up to 60%, referring to the amount of errors that are reduced and even completed eliminated.
 
Using Engineering & Design Automation helps clients to bring their product to the market faster as the same way contributes to deliver orders in a quicker way. Design automation helps companies bring products to the market faster by streamlining and accelerating the product development process. DA tools enable the automation of repetitive design tasks. By creating predefined rules and constrains. Using the integrated Tacton plug-in to CAD platforms as SolidWorks, PTC Creo and Autodesk Inventor,  the engineers can work in their preferred CAD environment. TDA Studio has the ability to generate only valid product variants, paramethic designs and the result is CAD models without errors. Through mapping configuration logic to your CAD parts, you can connect Tacton’s product configuration model to your CAD system’s parts and parameters. This ensures product integrity. The 2D drawings and the documentation as Bill of Material is created automatically in seconds.   

Design Automation allows different machinery customisation.


Correct sizing, another relevant theme already explained by our experts (Read more: Correct sizing is a critical point to cost reduction and sustainability in the manufacturing industry – Scandinavian Digital ) is another factor to reduce cost and improve sustainability in the packaging industry. After all, Sizing plays a crucial role in the manufacturing industry as it directly affects the quality and functionality of the final product. With an accurate sizing it is possible to reduce costs by minimizing waste and maximizing efficiency. On the other hand, incorrect sizing can result in waste, rework, and increased costs. This is a great way of reducing cost and creating a more sustainable process. 
 
We firmly believe that Engineering & Design Automation represents the essential next step for packaging manufacturers to accelerate industry innovation and proactively address existing challenges. Fortunately, we already possess the ideal solution to facilitate this necessary transition.  
 
Do you want to continue this conversation? Contact us: info@scandinaviandigital.com 

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The outputs of implementing Engineering Automation

These are 10 aftereffects of implementing Engineering Automation:

    • One product model for all commercial requirements.
    • Easy to configure for non-technical people.
    • Configurable down to the detailed technical requirements.
    • Able of being extended to a sales configurator.
    • Capable of outputting sales Documents automatically.
    • Proposal documents, sales order documents data sheets and more.
    • Automated generation of 3D CAD models.
    • Automated generation of 2D Drawings.
    • Automated product sizing and engineering designs.
    • Automated generation of Technical Documents.
      BOM (Bill Of Materials), BOQ (Bill Of Quantity), Step-Files, flat patterns, manuals cost calculations, etc

Now, that you know the return you can have with the implementation. Let’s see one of our products, the 3D models, 2D drawings and Technical Specifications.


 

Watch the configuration DEMO here.

Industrial Bag Filter: Small Capacity (2D drawings and Technical Specifications).

The Scandinavian Digital team developed three types of an industrial Bag Filter: Small, Medium and Large capacity. The different configurations were generated from the same model using Tacton Design Automation Studio. For this project we calculate that the amount of engineering hours saved was around 80% from days to hours.

In addition to the relevant reduction in engineering time we have 5 more important points: Higher quality because of the reduction in errors on-site and in manufacturing workshops also centralized design changes due to a pre-established master model, faster sales with an almost immediate response to customers and to conclude gains throughout the supply chain, for example, manufacturing, sourcing and logistics.

The models used within the configurator are described in an efficient programming language which makes it easy to build the product structure, attributes and other product/business rules, and speeds up response times seen from an end-user perspective.

The Technical Specifications are on the right up corner.

Industrial Bag Filter: Medium Capacity (2D drawings and Technical Specifications). 
Before the SD solutions, the existing engineering process was deemed too costly and error-prone by management and the risk of introducing even minor errors in the design due to simple human oversight was sought eliminated. 

Sometimes it is shown that not only the engineering work should be in scope but rather the full customer flow; from the initial creation of a quotation over the manufacturing at the production workshop, to the final delivery, installation and commissioning at the customer site.

Industrial Bag Filter: Large Capacity (2D drawings and Technical Specifications).

 

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