Customer Case – Automation Success in the Food, Beverage & Pharmaceutical Industry

How a Global Industry Leader Cut Engineering Time and Bridged Sales–Engineering Collaboration with Symbolic AI in Product Specification

Client Background
Our client is a prominent European company specializing in advanced process technologies for the food, beverage, and pharmaceutical industries. With more than 18.000 employees worldwide, the company is recognized for its high standards in engineering and its dedication to delivering reliable, high-quality production systems.

Our global team, working together with the client’s teams in India and in Denmark configured several products, covering cyclones, dispersers, fluid beds and bag filters. The long list of products in the portfolio all require a high level of engineering and customization to meet customer-specific requirements.

The Challenge
As with many complex engineering-driven organizations, the client was facing structural inefficiencies that were slowing down delivery and impacting the quality of delivered products. Key issues included:

  • Inconsistent documentation and inaccuracies in bills of materials
  • Lengthy lead times for generating technical drawings
  • A frequent disconnect between what was quoted during the sales process and what could be produced within technical constraints

These challenges not only increased operational costs but also placed a heavy burden on the engineering department, which had to spend valuable time correcting and reworking data and designs.

Showing their expectation with the project and with our CONFIG2 platform the client stated that:

“We are looking for repeatability, scalability to support our product portfolio, also flexibility, a 24/7 online configurator and a team to provide a quality product through up-to date engineering process and tools.”

Client Project Manager

Our Approach
To address these issues, Scandinavian Digital implemented its five-phase rollout model over the course of a year. The program was designed and executed in close collaboration with the client’s cross-functional team, including product managers, engineering teams and product specialists. This ensured a high degree of alignment across departments from the very beginning.

 

Scandinavian Digital 5 Phase Model

 

Main Obstacles Identified
During the initial assessment phase, several systemic issues became clear:

  • Product rules were undocumented or scattered across departments
  • Communication gaps existed between sales, engineering, layout designers and procurement
  • There was no standard process for translating customer requirements into technically feasible solutions
  • Engineering bottlenecks since few key resources possessed critical product knowledge

The Solution
To overcome these challenges, Scandinavian Digital delivered an end-to-end solution that included:

  • Automated generation of 2D CAD drawings and 3D CAD models
  • Server-side modelling through CONFIG2 for centralized rule and logic management
  • Standardization of modular components across product families
  • A symbolic AI-powered product model to capture continuous learning, validation, and refinement of rules

Running the configuration model on the server through CONFIG2 provided the client with a scalable, flexible architecture that significantly reduced the workload on the engineering team.

“This project was a great example of what can be achieved through close collaboration and mutual trust. Thanks to our strong partnership with the customer, we not only delivered a successful engineering solution but also helped save significant hours through smart, efficient design. Success like this is always a team effort.”

Project Manager, Scandinavian Digital 

 

Deliverables and Results
The impact of the solution was substantial. Key achievements included:

  • Reduction in engineering hours by 80 to 95 % across target products removing engineering bottlenecks
  • Introduction of a smart configurator with built-in product constraints securing technical feasible products are sold
  • Delivery of validated, consistent, and complete technical documentation to secure product knowledge is captured
  • Reusable automation logic that enhanced stability and speed.

    Full alignment between the sold product and the technically feasible solution is the main deliverable, before the miscommunication and the lack of proper documentation prevented end-to-end alignment.

    Rather than us telling what was delivered and the value it brought, we believe the best way to show it is through our client’s own words, here’s their feedback: We achieved an overall reduction in engineering effort and lead time, along with improvements in three key areas: quality and documentation, standardization and flexibility, and data reporting and quality.

    It is important to highlight that this was presented as a customer case by the client’s project manager, showcasing the project delivered during an event to a large audience.

    Business Outcomes
    The engineering team is now equipped to deliver high-quality, technically accurate designs at speed. Internal collaboration has improved, with a shared understanding of constraints and deliverables across sales, engineering, and procurement. The solution not only resolves current inefficiencies but also provides a strong, scalable foundation for future digital transformation initiatives.

    To conclude this absolute success, our PM comments on our delivery:

    “Our proven project management framework, combined with deep experience in configuration projects, ensured full control of scope, schedule, and resources. By applying structured methods and industry know-how, we delivered the project within target and on time — with no surprises.”

    Project Manager, Scandinavian Digital

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    Correct sizing is a critical point to cost reduction and sustainability in the manufacturing industry

    Sizing plays a crucial role in the manufacturing industry as it directly affects the quality and functionality of the final product. Correct sizing ensures that the product fits its intended purpose and performs as expected, while incorrect sizing can lead to problems such as poor performance, decreased efficiency, and even safety hazards. In counterpoint, there are many benefits such as efficiency and reduce waste in the manufacturing process. For example, if a part is too large, it may be more difficult to manufacture, and may require more material to produce. 

    Correct sizing also ensures that the product is of high quality, performs well, and meets the desired specifications. This helps to ensure customer satisfaction and repeat business. 

    Cost-effectiveness is a very important benefit. With an accurate sizing it is possible to reduce costs by minimizing waste and maximizing efficiency. On the other hand, incorrect sizing can result in waste, rework, and increased costs. A case study by the Lean Enterprise Institute found that a company was able to reduce material waste by 30% and increase productivity by 50% by improving their sizing process. This resulted in significant cost savings for the company.

    A study by the National Institute of Standards and Technology (NIST) found that dimensional measurement errors can increase manufacturing costs by up to 12.5%. This includes errors in sizing, as well as other measurements such as roundness, straightness, and flatness. An additional factor to consider when selling equipment is the accurate sizing of the product based on customer requirements. If the equipment you offer is oversized for the customer’s needs, there is a significant chance that you may not win the order. Consequently, it is crucial to provide appropriately sized solutions tailored to the specific requirements of each customer, as inaccurately sized equipment can also lead to lost orders.

    Overall, correct sizing is critical in the manufacturing industry to ensure that products meet the required specifications established by clients, perform well, and are safe for use. By minimizing waste, maximizing efficiency, and avoiding costly errors, companies can save money and improve their bottom line.

    To learn more about our services or watch DEMOS with the signature of the Scandinavian Digital team, you can contact us here.

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    Design Automation for Embedded Systems

    The Scandinavian Digital team has expertise in both product configuration and full system layout design, including plants for plastic recycling, chocolate production, embedded systems for cement manufacturing, and many others. This comprehensive approach to design automation can bring significant benefits to manufacturers, both in terms of operational performance and overall management. 
     
    A system layout in machinery denotes an arrangement of different elements and systems within a manufacturing facility or production line. It includes the right placement and arrangement of machines, tools, workstations, and other components to enhance the use of space and ensure efficient and effective operations. 

    Recycling Plant – Scandinavian Digital Embedded System

    The system layout can have a relevant impact on the complete productivity and efficiency of the manufacturing processes. Circumstances like the placement of machines, the flow of materials and products, and the ease of access to equipment affects the speed and quality of production. 

    An effective system layout will take into consideration factors such as the size and capacity of machines, the materials and products being produced, and the flow of workers and materials through the facility. The goal of a system layout in machinery is to optimize the use of space and resources, increase efficiency and productivity, and ensure the quality and consistency of the final product.

    One of the main benefits of configure a full system layout is scalability, automating systems can help to control large and complex projects more effectively, making it viable for organizations to scale up their operations as projected or as needed. Another point to be highlighted is the possibility of a better cost control, after all it will reduce the time and resources required for manual processes, assisting to control costs and improve profitability. 
     
    And to conclude, configure a full system will reduce time to market of products, owing to the fact that a suitable configuration will speed up the design and engineering processes and consequently allow products to be brought to market much faster. 

     

    Watch how we configured the Full Plant on Soliworks with Tacton Design Automation Studio: Full System DEMO – Autodesk Inventor – YouTube

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