Written by dudaSeptember 27, 2023

Unlocking Efficiency and Advantages: Design Automation’s Impact on Aggregate Crushers

Design automation is a critical process that cement industries can integrate into their operations. This article will detail the configuration of an aggregate crusher, which serves as the initial step in cement production. Design automation (DA) brings forth multiple benefits for the aggregate crusher configuration. Within the cement industry, proper sizing remains the foremost factor, and once achieved, it leads to various other advantages. Efficiency is enhanced as DA tools automate repetitive tasks like component selection, parameter adjustment, and design optimization. This not only saves time but also reduces errors, enabling engineers to configure crushers more swiftly and efficiently. 

Another advantage lies in customization. Crushers often need to be tailored to meet specific requirements or adapt to various applications. Design automation tools streamline customization by providing predefined options and configurations based on operational requirements, such as targeted production output and environmental factors like temperature fluctuations in the installation region, humidity, pressure, and even the risk of earthquakes.

For instance, the process of breaking down limestone into smaller pieces typically involves a combination of compression and impact forces. These crushed limestones are subsequently mixed with other materials to create cement. Cement production may involve different types of stone that require crushing, as well as other materials like gypsum and coal, which transform into dust resembling small rocks.

Standardized quality is a fundamental requirement, and Design Automation promotes consistency and standardization in crusher configurations. This minimizes output variability, enhances quality control, improves reliability, and boosts machinery performance. While this article focuses on the importance of DA for a single machinery piece in the process, it’s essential to note that Design Automation can be applied to all machinery post-crusher, optimizing the entire process. The objective is to highlight the benefits within each model and process step.

Collaboration and communication are integral aspects of Design Automation. Automation tools facilitate collaboration among various stakeholders involved in crusher configuration. Engineers, designers, and team members collaborate using a shared platform, exchanging information, making real-time updates, and accessing a centralized design data repository. This drives effective decision-making, leading to streamlined and higher-quality crusher configurations.

As previously mentioned, the aggregate crusher marks the process’s inception but holds significant value for subsequent steps like raw mix preparation. Stone crushers ensure uniform and thorough crushing of raw materials, resulting in a consistent and homogeneous raw mix. Secondary crushing might be necessary in cement manufacturing. After the initial crushing, secondary crushers further refine materials to achieve the desired particle size distribution or specific characteristics needed for cement production. 

 To provide a visual demonstration, a video showcases a crusher configuration within the context of the cement industry. The demo features an impact crusher, one of several options employed in the cement industry, alongside jaw crushers and cone crushers.

For those interested in the cement industry, another DEMO illustrates the configuration of an industrial bag filter. This equipment is crucial in the cement processing industry as an air pollution control device. It removes particulate matter like dust and fine particles from air exhaust generated during cement manufacturing processes, which encompass the handling, grinding, and processing of raw materials such as limestone, clay, and other minerals to produce cement clinker. WATCH HERE!

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Written by dudaJuly 25, 2023

Documentation Generation and Management using Design Automation

Documentation generation and management are critical aspects of machinery manufacturing companies, ensuring accurate and up-to-date information about product designs and associated data. In the realm of machinery manufacturing, design automation and computer-aided design (CAD) tools like SOLIDWORKS, Autodesk Inventor, PTC Creo, along with software platforms like Tacton, play a vital role in facilitating efficient documentation generation and management.

Design automation refers to the use of CAD tools and configurators to automate design tasks and processes, offering engineers and designers the ability to generate designs, make modifications, and create documentation quickly and accurately. Within the Scandinavian Digital benefits showcase, Digitalisation takes a prominent position among the six core value areas. It holds particular significance for manufacturing companies, offering a multitude of valuable advantages.

 

2D drawing of the Bag Filter – Scandinavian Digital Product

When you save information in a digital document or in the master model of your product, it goes beyond mere reliance on human memory. This significantly aids in ensuring repeatability in the future, as the data remains preserved even if the person responsible is no longer available. Losing that individual does not result in the loss of valuable data, thus providing added security and continuity.

Our partner and head of the Indian office, Vivek Nagarajan, expert in Design Automation with more than 15 years of experience, explains the relevance of this part of the DA process: “Design Automation gives our customers the power to document the present, preserving knowledge for the future. The documentation becomes a valuable asset for not just the current project but also for upcoming endeavors. This accumulation of knowledge, facilitated by automation, establishes a foundation for continuous learning and empowers organizations to build on past successes.”

 CAD tools specifically tailored for machinery manufacturing provide comprehensive features and functionalities to create, modify, and visualize 3D models and 2D drawings, assemblies, and manufacturing drawings. These tools empower design automation by enabling users to capture and reuse design intent, automate repetitive tasks, and generate accurate documentation directly from the CAD model. 

In the context of machinery manufacturing, CAD tools offer several features that enhance efficiency and precision in documentation generation, Automated Drawing Creation is one of them, being a highlight of our work with clients. CAD tools enable the automatic generation of 2D drawings from 3D models, providing machinery manufacturers the ability to define drawing templates with standardized title blocks, borders, and other annotations. When modifications are made to the 3D model, associated drawings can be updated automatically, ensuring that all documentation remains synchronized and accurate.

Another important part of the documentation generation is the Bill of Materials (BOM). Machinery manufacturing often involves complex assemblies and subassemblies. CAD tools facilitate the creation of BOMs, listing all the components and parts required for manufacturing a machine. BOMs can be automatically generated from the CAD assembly, including part numbers, descriptions, quantities, and other pertinent information. This simplifies the process of creating and managing accurate BOMs, reducing errors and ensuring consistency across the documentation. The generation of BOMs are also relevant to other areas, besides engineering, inside a machinery manufacturing company, for example, the Supplier Integration team.

The Bill of Material of the Industrial Bag Filter

When the topic is: Software Integration. We can tell that some software integrates to common CAD tools and have the potential to benefit machinery manufacturers. Platforms like Tacton, which provide additional capabilities for automating configuration, quoting, and documentation generation processes. These platforms seamlessly integrate with CAD tools like SOLIDWORKS, Autodesk Inventor, PTC Creo and leverage product configurators to generate customized designs and associated documentation based on customer requirements. Such integration streamlines the management of complex product configurations and ensures the generation of accurate and detailed documentation.

Design automation simplifies documentation generation and management, allowing engineers to focus on innovation. Automated tools seamlessly create documentation as part of the design process, enhancing knowledge sharing and project execution.
Giving the word again to our partner, Vivek Nagarajan to conclude the benefits of the topic, “With design automation, the once tedious task of managing documentation becomes a seamless and effortless process. Automated documentation is not just a convenience but a necessity in today’s fast-paced and information-driven world. As design complexities increase, and project timelines shorten, automation becomes indispensable for managing the vast amounts of data and knowledge generated throughout the design lifecycle.”, stated.

And this is a game changer for machinery manufacturing companies, leveraging design automation, CAD tools like SOLIDWORKS, Autodesk Inventor, PTC Creo, and software platforms like Tacton are crucial for efficient documentation generation and management. These tools provide features such as MBD, automated drawing creation, BOM generation, revision control, and integration with software platforms, thereby streamlining the process, enhancing productivity, reducing errors, and delivering high-quality documentation to support the machinery development process.

You can watch the Bag Filter DEMO signed by the Scandinavian Team with the configuration of the product and the documentation automatically generated below:

 

 

 

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Written by dudaJuly 14, 2023

Engineering & Design Automation is accelerating the outcomes for both manufacturers and customers in the wind energy industry.

Design automation can bring significant benefits to the wind turbine industry, especially when it comes to dealing with orders for distinct types of soils and terrains.

The layout of a wind turbine refers to the arrangement of its various components, such as the tower, blades, and nacelle. When designing and building wind turbines, the goal is to optimize their layout to achieve the most efficient and cost-effective energy generation.

By optimizing the layout of a wind turbine with mechanical configuration, it is possible to save time in the manufacturing and assembly process. Exemplifying, a well-designed layout can reduce the amount of material required for construction, which can decrease the time and cost of production. Similarly, an optimized layout can also make it easier and faster to assemble the various components of the turbine, which can result in considerable time savings for each order.

Private wind turbines, also known as small-scale or residential wind turbines, are wind energy systems designed for individual homes, farms, or businesses.

Optimizing the layout of wind turbines can lead to cost savings, improved efficiency, and faster construction times, all of which can be beneficial for wind energy companies and their customers.

Engineering & Design automation can bring significant benefits to the wind turbine industry, particularly when it comes to dealing with orders from different types of soils and terrains. By automating the design process, wind turbine companies can improve efficiency, reduce costs, and deliver more customized and accurate solutions to their customers in a faster way.

The colors on wind turbines can be customised based on client preferences and the surrounding environment. For land-based turbines in green landscapes, incorporating green elements helps them blend in with the surroundings. Red lines are often added for safety and visibility, marking moving parts. A configurator can be used to visualise and select colors, considering onshore or offshore placement. This customisation ensures visually appealing and safe integration of the turbines.

Another example of customisation, using DA (Design Automation) the automation software can take into account factors such as soil density, moisture content, and other geotechnical factors to determine the most appropriate foundation design for a particular location.

Watch in this DEMO wind turbines being configured and placed in different environments, showcasing their installation on various types of soils and terrains:

 

Our team has knowledge when it comes to wind turbines, and our main deliverable to clients in this industry is the rapid production of 3D models and comprehensive documentation. For instance, we provide detailed 2D drawings with all the necessary specifications and a complete bill of materials.

One of the benefits we already pointed to is the speed, by automating the design process, wind turbine companies can reduce the time it takes to design and build each turbine. This can be especially important when dealing with orders from different geographical locations, soil types and the terrain may trigger a unique design of components.

Highlighting the cost savings, design automation reduces the reliance on manual labor, resulting in fewer engineering hours. This enables wind turbine companies to offer more competitive prices to their customers or to have a higher profit margin.

To have a full overview of the value Design Automation brings you can check our 6 VALUE AREAS.

In conclusion, the wind turbine and wind energy sector can greatly benefit from engineering and design automation, as well as product configuration. The aforementioned benefits, such as cost savings, faster 3D modeling, comprehensive documentation, and increased competitiveness, demonstrate the positive impact of automation and standardization in this industry. Embracing digitalization and leveraging advanced technologies can drive efficiency, enhance productivity, and support the continued growth and sustainability of the wind energy sector.

Watch below a wind turbine being configured by our team using Tacton Design Automation Studio:


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Written by dudaMay 4, 2023

GEA Process Engineering A/S speeds up engineering with Scandinavian Digital’s solutions

Scandinavian Digital was chosen as partner to help GEA PE A/S automate engineering processes to improve quality and reduce engineering time. GEA´s purpose is “Engineering for a better world” and together with SD GEA PE A/S has embarked on a journey of true digital transformation which both delivers better products for the market as well as a leaner and better workplace for GEA PE A/S’s employees with a reduction of trivial repetitive work and elimination of rework.  

At its core, the “Automation of the Engineer-To-Order process” automates all technical CAD 3D models and 2D drawings during engineering execution. Time savings for GEA PE A/S are significant, but even better is the fact that the documentation is now consistent throughout all stages of the engineering execution, ultimately leading to the customer receiving a better product faster. 

Kári Holgarsson, Director Engineering Support, Rune Skovgaard-Petersen, Vice President Technology, Simon Nielsen, Scandinavian Digital CEO and Sten Krog Duerlund
Senior Director Product Engineering, Technology

The SD team has a profound experience in the successful automation of CAD engineering for complex products. In the past many years, the SD team has automated 250+ complex products – either very large engineering constructions and/or a complex combination of engineering components with a multitude of rules. At GEA PE A/S, SD is currently doing the same and rolling out the concept for 18 of GEA PE A/S’s key products. 

According to Rune Skovgaard-Petersen, Vice President Technology (TECH) the “automation of the engineering processes of these products will be a significant improvement for our entire organisation”. 

Beyond the simple automation of engineering processes, GEA PE A/S can now build on the existing solutions to further reduce cost and lead time in other areas. Building the foundation for systems engineering and collaborate globally to further drive productivity and results.
 

GEA Group is a EUR 5.2 billion company on the German MDAX, headquartered in Düsseldorf. More than 18,000 employees across 62 countries and 5 divisions develop and deliver highly specialised process equipment for Powder, Liquid, Separation, Flow Refrigeration and Monitoring with the Food, Chemical, Farming, Dairy and Healthcare industries. 


Simon Nielsen, CEO, Scandinavian Digital. 

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Written by dudaMarch 21, 2023

Correct sizing is a critical point to cost reduction and sustainability in the manufacturing industry

Sizing plays a crucial role in the manufacturing industry as it directly affects the quality and functionality of the final product. Correct sizing ensures that the product fits its intended purpose and performs as expected, while incorrect sizing can lead to problems such as poor performance, decreased efficiency, and even safety hazards. In counterpoint, there are many benefits such as efficiency and reduce waste in the manufacturing process. For example, if a part is too large, it may be more difficult to manufacture, and may require more material to produce. 

Correct sizing also ensures that the product is of high quality, performs well, and meets the desired specifications. This helps to ensure customer satisfaction and repeat business. 

Cost-effectiveness is a very important benefit. With an accurate sizing it is possible to reduce costs by minimizing waste and maximizing efficiency. On the other hand, incorrect sizing can result in waste, rework, and increased costs. A case study by the Lean Enterprise Institute found that a company was able to reduce material waste by 30% and increase productivity by 50% by improving their sizing process. This resulted in significant cost savings for the company.

A study by the National Institute of Standards and Technology (NIST) found that dimensional measurement errors can increase manufacturing costs by up to 12.5%. This includes errors in sizing, as well as other measurements such as roundness, straightness, and flatness. An additional factor to consider when selling equipment is the accurate sizing of the product based on customer requirements. If the equipment you offer is oversized for the customer’s needs, there is a significant chance that you may not win the order. Consequently, it is crucial to provide appropriately sized solutions tailored to the specific requirements of each customer, as inaccurately sized equipment can also lead to lost orders.

Overall, correct sizing is critical in the manufacturing industry to ensure that products meet the required specifications established by clients, perform well, and are safe for use. By minimizing waste, maximizing efficiency, and avoiding costly errors, companies can save money and improve their bottom line.

To learn more about our services or watch DEMOS with the signature of the Scandinavian Digital team, you can contact us here.

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