User-friendliness of Design Automation tools for non-technical people

Design Automation tools have revolutionized the way complex machinery and systems are configured and customized for various applications. One of the most significant advancements in this domain is the user-friendliness of these tools, which has made them accessible to non-technical people. This user-friendliness is a game-changer, as it empowers individuals without extensive technical knowledge, we could say non engineering people, to configure and adapt intricate machinery to meet their specific needs and advance sales processes for many machineries manufacturing. 
 
It’s important to emphasize that, in addition to the individual benefits for professionals, companies experience several advantages when implementing Design Automation, we have listed here many times. With the example of our 6 Value Areas.

 
However other benefits that’s this user-friendliness brings is lower training expenses as direct result of users requiring less technical expertise to operate the tools, ultimately leading to reduced labour costs and increased efficiency in projects. This, in turn, translates into significant cost savings, a big monster for small, medium and big companies that work with product development and customization in order execution phase.


One of the notable benefits that come to the forefront when implementing DA is the competitive advantage it offers. It promotes empowerment and innovation within the team, allowing non-technical personnel to take ownership of their projects. The tools – for example Parametric CAD Software’s, Configurators – have predefined parameters that prevent mistakes, resulting in a significant reduction in errors. User-friendly interfaces play a pivotal role in preventing configuration errors, enhancing product quality. Moreover, it fosters improved team connectivity and communication since the technical team and the non-technical team are aligned during the whole process.

To make it even more clear, here is an example of a configuration that a non-technical person could make using a Design Automation tool. Let’s consider a company that manufactures customized conveyor systems for various industries.  

Normally, configuring a conveyor system involves specifying its length, width, speed, and the type of materials it will handle. A non-technical person could use a Design Automation tool to customize a conveyor system for a specific application. As a first step, the non-technical employee needs to have the master model where all information about that product is stored to start. Depending on the customer needs the type  can change, being very important to have a master model for each one, these can be belt conveyors, roller conveyors, or chain conveyors. Each type has a user-friendly interface with a 3D model or even a realistic image and descriptions.  

The second step would be the desired size and dimensions. Using simple input fields or interactive drag-and-drop features, the user can specify the wanted length, width, and height of the conveyor system. The tool provides real-time visual feedback on how these changes affect the design. Moving forward with the configuration, the third step would be the Material Handling. The user can indicate the type of materials the conveyor will handle. The automation tool may suggest appropriate material handling features like special belts or side guides based on the selected material.  

The next step is Speed and Capacity. During the configuration, the non-technical person can specify the desired speed of the conveyor and the weight capacity it needs. The tool may provide recommendations or constraints based on the chosen conveyor type. Now comes a very important part of the configuration, the visualization. As the user makes selections, the tool provides a visual representation of the configured conveyor system within minutes. This helps non-technical users see how their choices impact the final design. And creates automatically 3D models and 2D drawings.  

This kind of tools can also provide Pricing and Quotation. Once the configuration is completed, the tool can show an estimated price for the customized conveyor system and generate a quotation helping with faster communication with leads. The user can review, make adjustments, and proceed with the order in a fast pace, reducing the company lead time and possibly accelerating revenue. 

In this video, you’ll witness the step-by-step setup of an elevator system, much like how we previously detailed the configuration of a conveyor system. Towards the video’s conclusion, you’ll also gain insights into the seamless integration of Design Automation tools with a Configure, Price, and Quote system. This integration streamlines the sales process, making it a must-use for non-technical people.

 

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Engineering & Design Automation will reduce the Global Carbon Footprint


During Earth Month, our main theme is Renewable Energy, and we want to highlight how Engineering & Design Automation can be beneficial in this industry. This is a crucial time for the future of our planet, and by using EDA, companies can find better ways to produce products and processes that are more sustainable. Our goal is to collaborate and help companies achieve their sustainability objectives.
  

 With that in mind, we invited Gösta Schwarck, Senior Partner and COO of Scandinavian Digital for an incredible chat about how EDA (Engineering & Design Automation) can help reduce the global carbon footprint.

 

Q: Can you start explaining how EDA has this power?  

COO of Scandinavian Digital: Absolutely. Engineering & Design Automation is a process that involves using software tools to automate the engineering process. By using Scandinavian Digital’s proprietary AI algorithms and linking this to CAD and PLM systems, a product or system’s performance is engineered under various conditions and engineers can output billions of different configurations of very complex equipment designs. Optimisation parameters typically target ideal process performance or optimal fit-for-purpose but lately a specific focus has been to output the most energy-efficient products and systems. This can ultimately help reduce the global carbon footprint. 

Q: That sounds promising. Can you give a specific example of how engineering & design automation has helped reduce carbon emissions in practice? 

COO of Scandinavian Digital: Sure. Last year we worked on a large drying chamber for the food and pharmaceutical industry, where we were able to optimize the design to reduce waste. By using engineering & design automation tools, we were able to avoid the repetitive waste of a surface area corresponding to 50 m2 on average for each order of this equipment. As the equipment was always made of 3 mm stainless steel sheet metal the total mass of this surface area was 1.2 tons or 24 tons annually. In our calculations of emissions, we included both Scope 1 and Scope 2 and we computed the saved carbon footprint to 141 thousand CO2e – each and every year for this product alone!  

Q: That’s impressive! Would you have more examples? 

COO of Scandinavian Digital: Certainly! We are currently working on a project for a large customer in the offshore wind turbine generator industry. This particular task is different from other typical engineering design automation assignments, as the customer simply wants to make use of our advanced AI optimisation algorithms to have an optimal layout of the different elements that make up the entire offshore production platform. Not only can our AI algorithms do this, but we have also proven a reduction of roughly 3% in the weight of the entire platform. This might not sound as much but would actually result in a reduced carbon footprint of 450 thousand tons CO2e – for each of the platforms. And there are more than 20 platforms in this Wind Farm…!
 

Q: It seems that engineering design automation really has an environmental impact!  

COO of Scandinavian Digital: Yes definitely! And I truly believe that the full environmental impact of our projects is even larger than what we typically think. 

Q: Would you mind elaborating on that? 

COO of Scandinavian Digital: By using the same configured 3D model throughout the entire supply chain, from design to commissioning, we can ensure that the product is right the first time and avoid the need for rework. This can help reduce the amount of energy and materials needed to produce the product, ultimately reducing carbon emissions. 

Q: Can you tell us more about the benefits of Engineering  & Design Automation beyond reducing carbon footprint? 

COO of Scandinavian Digital: Certainly. One of the main benefits is that it reduces lead-time by up to 88%, which allows companies to respond faster to customer needs and stay ahead of their competitors. Additionally, companies that implement Engineering Design Automation often see a 25-30% increase in sales after three years, as customers tend to buy more from a supplier that is now literally open 24/7. 

Another benefit is the reduction in the cost of poor quality (COPQ). By implementing Engineering & Design Automation, companies can reduce the number of claims, rework, incidents, and errors, which can lead to a COPQ reduction of 50-65%. 

Companies also benefit from a reduction in the hours spent on order execution and the preparation of customer quotations, with a typical reduction of 75-90%. This frees up time and resources for other important business activities, such as innovation and product development. 

Finally, there is typically a 5-10% reduction in the cost of goods sold (COGS) due to the optimization of designs. The reduction in material waste achieved in the design of the large drying chamber we mentioned earlier is part of this COGS reduction. 

Q: It sounds like there are many benefits to implementing Engineering & Design Automation beyond just reducing carbon footprint. Can you tell us more about how the software works to achieve these benefits? 

COO of Scandinavian Digital: Our software uses algorithms and machine learning to optimize designs and prevent errors and rework. By creating 3D models that can be used throughout the entire supply chain until commissioning, we can reduce lead time and avoid rework. Additionally, our software searches for improvements in manufacturing and transportation processes and can also lead to cost savings. 

Q: Are there any challenges to using engineering & design automation tools? 

COO of Scandinavian Digital: Yes, there are challenges, such as the need for specialized skills and knowledge. However, the benefits can be significant. Simulation tools allow engineers to model how a product or system will perform under different conditions and optimize it for maximum efficiency. This can result in products that use less energy or materials, which can ultimately reduce carbon emissions. Additionally, engineering design automation tools can help reduce the need for physical testing, which can save time and resources. 

It’s exciting to see how technology, such as Engineering & Design Automation, can help address environmental challenges like reducing our global carbon footprint. At the Scandinavian Digital Team, sustainability is a top priority for all our client projects, alongside numerous other benefits. If you’re interested in learning more, please don’t hesitate to contact us. We’d be delighted to inspire you in a brief meeting.

 

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Design Automation for Embedded Systems

The Scandinavian Digital team has expertise in both product configuration and full system layout design, including plants for plastic recycling, chocolate production, embedded systems for cement manufacturing, and many others. This comprehensive approach to design automation can bring significant benefits to manufacturers, both in terms of operational performance and overall management. 
 
A system layout in machinery denotes an arrangement of different elements and systems within a manufacturing facility or production line. It includes the right placement and arrangement of machines, tools, workstations, and other components to enhance the use of space and ensure efficient and effective operations. 

Recycling Plant – Scandinavian Digital Embedded System

The system layout can have a relevant impact on the complete productivity and efficiency of the manufacturing processes. Circumstances like the placement of machines, the flow of materials and products, and the ease of access to equipment affects the speed and quality of production. 

An effective system layout will take into consideration factors such as the size and capacity of machines, the materials and products being produced, and the flow of workers and materials through the facility. The goal of a system layout in machinery is to optimize the use of space and resources, increase efficiency and productivity, and ensure the quality and consistency of the final product.

One of the main benefits of configure a full system layout is scalability, automating systems can help to control large and complex projects more effectively, making it viable for organizations to scale up their operations as projected or as needed. Another point to be highlighted is the possibility of a better cost control, after all it will reduce the time and resources required for manual processes, assisting to control costs and improve profitability. 
 
And to conclude, configure a full system will reduce time to market of products, owing to the fact that a suitable configuration will speed up the design and engineering processes and consequently allow products to be brought to market much faster. 

 

Watch how we configured the Full Plant on Soliworks with Tacton Design Automation Studio: Full System DEMO – Autodesk Inventor – YouTube

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Supplier integrations

Through a collaboration between an engineering to order company and one of their supplier the team behind Scandinavian Digital have implemented a web based solution. This maintain up-to-date information about suppliers and integrates directly with them by accessing the suppliers configuration program from the companies configuration platform. In short two configurators in different companies finding the best solution.

Complete, accurate and well-maintained supplier records are crucial for the smooth running of engineering company business operations. It helps in improving efficiency, productivity and significant reduced lead time.

The company configurator is implemented with a supplier’s configurator which means the two configurators will “negotiate” the most optimum solution during sizing and pricing of the equipment.

The configurators platform is a highly modularized web-based system with a web API that allows to create new interfaces for engineering software tools like SolidWorks, Inventor, SmartPlant, MathCAD, STAAD.Pro, Excel to be used a cloud-based services. This technology enables the end-users to have easy knowledge of the engineering tools they use via the configurator platform.

The configurator fulfills the industry 4.0 standard and can work directly with suppliers for calculating correct prices and retrieving the correct customized product documentation based on the specification created by users.

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