GEA Process Engineering A/S speeds up engineering with Scandinavian Digital’s solutions

Scandinavian Digital was chosen as partner to help GEA PE A/S automate engineering processes to improve quality and reduce engineering time. GEA´s purpose is “Engineering for a better world” and together with SD GEA PE A/S has embarked on a journey of true digital transformation which both delivers better products for the market as well as a leaner and better workplace for GEA PE A/S’s employees with a reduction of trivial repetitive work and elimination of rework.  

At its core, the “Automation of the Engineer-To-Order process” automates all technical CAD 3D models and 2D drawings during engineering execution. Time savings for GEA PE A/S are significant, but even better is the fact that the documentation is now consistent throughout all stages of the engineering execution, ultimately leading to the customer receiving a better product faster. 

Kári Holgarsson, Director Engineering Support, Rune Skovgaard-Petersen, Vice President Technology, Simon Nielsen, Scandinavian Digital CEO and Sten Krog Duerlund
Senior Director Product Engineering, Technology

The SD team has a profound experience in the successful automation of CAD engineering for complex products. In the past many years, the SD team has automated 250+ complex products – either very large engineering constructions and/or a complex combination of engineering components with a multitude of rules. At GEA PE A/S, SD is currently doing the same and rolling out the concept for 18 of GEA PE A/S’s key products. 

According to Rune Skovgaard-Petersen, Vice President Technology (TECH) the “automation of the engineering processes of these products will be a significant improvement for our entire organisation”. 

Beyond the simple automation of engineering processes, GEA PE A/S can now build on the existing solutions to further reduce cost and lead time in other areas. Building the foundation for systems engineering and collaborate globally to further drive productivity and results.
 

GEA Group is a EUR 5.2 billion company on the German MDAX, headquartered in Düsseldorf. More than 18,000 employees across 62 countries and 5 divisions develop and deliver highly specialised process equipment for Powder, Liquid, Separation, Flow Refrigeration and Monitoring with the Food, Chemical, Farming, Dairy and Healthcare industries. 


Simon Nielsen, CEO, Scandinavian Digital. 

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Correct sizing is a critical point to cost reduction and sustainability in the manufacturing industry

Sizing plays a crucial role in the manufacturing industry as it directly affects the quality and functionality of the final product. Correct sizing ensures that the product fits its intended purpose and performs as expected, while incorrect sizing can lead to problems such as poor performance, decreased efficiency, and even safety hazards. In counterpoint, there are many benefits such as efficiency and reduce waste in the manufacturing process. For example, if a part is too large, it may be more difficult to manufacture, and may require more material to produce. 

Correct sizing also ensures that the product is of high quality, performs well, and meets the desired specifications. This helps to ensure customer satisfaction and repeat business. 

Cost-effectiveness is a very important benefit. With an accurate sizing it is possible to reduce costs by minimizing waste and maximizing efficiency. On the other hand, incorrect sizing can result in waste, rework, and increased costs. A case study by the Lean Enterprise Institute found that a company was able to reduce material waste by 30% and increase productivity by 50% by improving their sizing process. This resulted in significant cost savings for the company.

A study by the National Institute of Standards and Technology (NIST) found that dimensional measurement errors can increase manufacturing costs by up to 12.5%. This includes errors in sizing, as well as other measurements such as roundness, straightness, and flatness. An additional factor to consider when selling equipment is the accurate sizing of the product based on customer requirements. If the equipment you offer is oversized for the customer’s needs, there is a significant chance that you may not win the order. Consequently, it is crucial to provide appropriately sized solutions tailored to the specific requirements of each customer, as inaccurately sized equipment can also lead to lost orders.

Overall, correct sizing is critical in the manufacturing industry to ensure that products meet the required specifications established by clients, perform well, and are safe for use. By minimizing waste, maximizing efficiency, and avoiding costly errors, companies can save money and improve their bottom line.

To learn more about our services or watch DEMOS with the signature of the Scandinavian Digital team, you can contact us here.

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Engineering & Design Automation is key for Innovation

To attain long-term success and stay ahead of the competition in today’s fast-paced and highly competitive business environment, organizations must prioritize innovation. According to a study by McKinsey & Company, companies that prioritize innovation generate 2.6 times more revenue growth than companies that do not. When we talk about engineering companies, automation is one of the key points to drive innovation. 
 
In the manufacturing industry, automation has the potential to increase productivity by up to 30%, according to a report by the World Economic Forum. Not only the productivity can be boosted, it is also possible to increase revenue, improve efficiency, reduce costs, gain a competitive advantage, upgrade customer experience, and consequently enhance the company´s reputation. 
 
Automation plays a vital role in driving innovation by enabling organizations to streamline their operations, reduce errors, and free up time for more innovative work. In order to make the most of skilled and costly employees, it is important for companies to leverage automation, allowing these people to play a significant role in the organization’s innovation journey. 
 
When engineers prove their ability to adapt to this changing market conditions and meet the evolving needs of the company. This can build a strong team that will be ready to deliver much more, stay ahead of the curve and succeed attracting new customers and keeping existing ones.

As the importance of focusing on innovation to maximize the potential of a skilled workforce has already been stated, cost saving becomes a crucial aspect to be highlighted, particularly in the manufacturing industry. The role of innovation in engineering companies is to identify cost-saving opportunities by developing new technologies or processes that can reduce costs. As an example, the development of energy-efficient products can assist in reducing energy costs and escalate a company’s profitability. 
 
Automation in manufacturing processes is not only determining for reducing errors and improving production speed but also drives innovation, resulting in faster time-to-market for products and product quality. Additionally, fostering a culture of creativity within companies and building a stronger brand can help organizations to adapt to the rapidly changing marketplace.

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Design Automation for Embedded Systems

The Scandinavian Digital team has expertise in both product configuration and full system layout design, including plants for plastic recycling, chocolate production, embedded systems for cement manufacturing, and many others. This comprehensive approach to design automation can bring significant benefits to manufacturers, both in terms of operational performance and overall management. 
 
A system layout in machinery denotes an arrangement of different elements and systems within a manufacturing facility or production line. It includes the right placement and arrangement of machines, tools, workstations, and other components to enhance the use of space and ensure efficient and effective operations. 

Recycling Plant – Scandinavian Digital Embedded System

The system layout can have a relevant impact on the complete productivity and efficiency of the manufacturing processes. Circumstances like the placement of machines, the flow of materials and products, and the ease of access to equipment affects the speed and quality of production. 

An effective system layout will take into consideration factors such as the size and capacity of machines, the materials and products being produced, and the flow of workers and materials through the facility. The goal of a system layout in machinery is to optimize the use of space and resources, increase efficiency and productivity, and ensure the quality and consistency of the final product.

One of the main benefits of configure a full system layout is scalability, automating systems can help to control large and complex projects more effectively, making it viable for organizations to scale up their operations as projected or as needed. Another point to be highlighted is the possibility of a better cost control, after all it will reduce the time and resources required for manual processes, assisting to control costs and improve profitability. 
 
And to conclude, configure a full system will reduce time to market of products, owing to the fact that a suitable configuration will speed up the design and engineering processes and consequently allow products to be brought to market much faster. 

 

Watch how we configured the Full Plant on Soliworks with Tacton Design Automation Studio: Full System DEMO – Autodesk Inventor – YouTube

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