Written by dudaJune 12, 2023

What happens after the implementation of Engineering & Design Automation?

We have been talking a lot about all the benefits the companies can achieve and how would be to implement EDA (Engineering & Design Automation). However, one of the hot topics at the moment is: What comes after EDA (Engineering & Design Automation) is implemented in a company? We interview our Lead Engineer, Jan Petersen, he oversees many of our Engineering and Design Automation implementation projects and its ready to give his overview on the topic.

Jan Petersen is the Lead-Engineer at Scandinavian Digital

Q – The number one questions is: what will happen with the workforce since the execution hours are reduced?

Jan Petersen – This is always the first question! EDA (Engineering & Design Automation) is changing the focus of the product owner away from standard order execution, towards innovation and development. Because the standard orders are handled by EDA, the time freed up will be redirected to product care with both the continuous maintenance of the configurator, data and rules, and development of the future features.

Q –  Can you develop more on the benefits after the implementation?

Jan Petersen – Yes, order execution normally has a hard time scaling fast according to the order backlog, with EDA (Engineering & Design Automation) it is now possible to handle more orders with the same size team or smaller. The result is a cost reduction because it is now possible to scale the throughput without needing adjustments to the execution team. Reducing the execution time also leads to a subsequent reduction in lead-time.

When implementing EDA (Engineering & Design Automation) you are digitalizing the product rules and design to increase the repeatability of the documentation and consequently have less errors. This is possible as new projects are generated from one master model, this mitigates wrong calculations and mistakes on the design when doing a manual execution.

In conclusion… with continuous product enhancement, based on the feedback from orders executed, you will keep improving your products and handle new orders with reduced need for engineering solutions for these orders. A long term benefit for example, is energy optimization.

Q – How does this impact other parts of a company?

Jan Petersen – The initial impact will be the reduced need for the product owner or group in relation to orders. After launching there will be a transition period where the new setup will be tested and adjusted to ensure future order handling will flow unimpeded. On the longer-term Sales will be impacted as more focus will be on improving the product and ensuring the product portfolio fits the market needs.

Q – How are customer projects impacted?

Jan Petersen – Speed! Customers, both internal and external, will get orders faster due to the heavily reduced execution time. The sales teams will have faster response times and be able to capitalize on this to have a reduced delivery schedule. Having the delivery schedule shortened will impact all subsequent steps in the project and in the end, it should mean production will start earlier.

Q – What if the customer has special requests? For example, Customisation of the product.

Jan Petersen – The answer is: this can be handled through EDA (Engineering & Design Automation) as well! You will not have the full benefit of EDA (Engineering & Design Automation), however it is possible to directly use the parts where no change is made like for a standard project, focusing your engineering effort on the customized parts.

For example, if you need to change locally, like the in- or outlet on a product, you have configured to the closest configuration, make the changes and the rest of your product will retain full EDA.

Q –  How does this impact the management team?

Jan Petersen – In the immediate time after launching EDA (Engineering & Design Automation) product maintenance will be the key word. Setting up the owners and teams around EDA to handle feedback and getting procedures in place to implement the highest priority fixes and features.

Moving away from a firefighting mindset, into preventing the need for immediate fixes and implementing the fixes on the master model, will result in a more stable higher quality product. This will be noticed elsewhere in the organization from the people at site commissioning all the way through the quality department, project management and back to Engineering.

So Jan it’s possible to see enormous impact in different areas after implementing EDA. Do you believe that EDA (Engineering & Design Automation) implementation for big manufacturing companies is a must and if so, why?

Jan Petersen – From an engineering perspective definitely! You have competition and if you are competing with other companies delivering similar type of equipment you are measured on speed, price, and quality. With EDA you will be able to deliver high quality fast, the price will be less of a factor, since return of investment is reduced by the shortened time from order to commissioning. As a consequence, companies not implementing DA are more likely to become less competitive and have problems scaling their business.

Watch a shorter version of the full interview:

 

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Written by dudaMay 23, 2023

How to use Engineering & Design Automation to guarantee more sustainability and product quality in the Packaging Industry?

At Scandinavian Digital we are problem solvers. Our motto is: Anything can be configured. Our experts have never encountered an issue that couldn’t be resolved until now, this what our CTO Morten Bennick affirms. In the packaging industry, machinery manufacturing possess several challenges such as high costs, limited flexibility, frequent breakdowns, maintenance and repair difficulties, and integrating new technology. Other issues include low efficiency, slow production rates, and a lack of customisation options. Problems, which we can solve or reduce by using Engineering & Design Automation. 


Customisation is one of the greatest benefits of using EDA (Engineering & Design Automation), especially because we can configure a machine with exactly the client’s needs in mind, considering the product they work with and the production they need to achieve. In our six value areas when using Design Automation, we present benefits such as up to 88% reduction in lead time, an increase in sales up to 30% three years after implementing DA (Design Automation), not to mention the solution to one of the industry’s biggest complaints, which is costs. The cost reduction through product quality control is estimated to be up to 60%, referring to the amount of errors that are reduced and even completed eliminated.
 
Using Engineering & Design Automation helps clients to bring their product to the market faster as the same way contributes to deliver orders in a quicker way. Design automation helps companies bring products to the market faster by streamlining and accelerating the product development process. DA tools enable the automation of repetitive design tasks. By creating predefined rules and constrains. Using the integrated Tacton plug-in to CAD platforms as SolidWorks, PTC Creo and Autodesk Inventor,  the engineers can work in their preferred CAD environment. TDA Studio has the ability to generate only valid product variants, paramethic designs and the result is CAD models without errors. Through mapping configuration logic to your CAD parts, you can connect Tacton’s product configuration model to your CAD system’s parts and parameters. This ensures product integrity. The 2D drawings and the documentation as Bill of Material is created automatically in seconds.   

Design Automation allows different machinery customisation.


Correct sizing, another relevant theme already explained by our experts (Read more: Correct sizing is a critical point to cost reduction and sustainability in the manufacturing industry – Scandinavian Digital ) is another factor to reduce cost and improve sustainability in the packaging industry. After all, Sizing plays a crucial role in the manufacturing industry as it directly affects the quality and functionality of the final product. With an accurate sizing it is possible to reduce costs by minimizing waste and maximizing efficiency. On the other hand, incorrect sizing can result in waste, rework, and increased costs. This is a great way of reducing cost and creating a more sustainable process. 
 
We firmly believe that Engineering & Design Automation represents the essential next step for packaging manufacturers to accelerate industry innovation and proactively address existing challenges. Fortunately, we already possess the ideal solution to facilitate this necessary transition.  
 
Do you want to continue this conversation? Contact us: info@scandinaviandigital.com 

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Written by dudaMay 4, 2023

GEA Process Engineering A/S speeds up engineering with Scandinavian Digital’s solutions

Scandinavian Digital was chosen as partner to help GEA PE A/S automate engineering processes to improve quality and reduce engineering time. GEA´s purpose is “Engineering for a better world” and together with SD GEA PE A/S has embarked on a journey of true digital transformation which both delivers better products for the market as well as a leaner and better workplace for GEA PE A/S’s employees with a reduction of trivial repetitive work and elimination of rework.  

At its core, the “Automation of the Engineer-To-Order process” automates all technical CAD 3D models and 2D drawings during engineering execution. Time savings for GEA PE A/S are significant, but even better is the fact that the documentation is now consistent throughout all stages of the engineering execution, ultimately leading to the customer receiving a better product faster. 

Kári Holgarsson, Director Engineering Support, Rune Skovgaard-Petersen, Vice President Technology, Simon Nielsen, Scandinavian Digital CEO and Sten Krog Duerlund
Senior Director Product Engineering, Technology

The SD team has a profound experience in the successful automation of CAD engineering for complex products. In the past many years, the SD team has automated 250+ complex products – either very large engineering constructions and/or a complex combination of engineering components with a multitude of rules. At GEA PE A/S, SD is currently doing the same and rolling out the concept for 18 of GEA PE A/S’s key products. 

According to Rune Skovgaard-Petersen, Vice President Technology (TECH) the “automation of the engineering processes of these products will be a significant improvement for our entire organisation”. 

Beyond the simple automation of engineering processes, GEA PE A/S can now build on the existing solutions to further reduce cost and lead time in other areas. Building the foundation for systems engineering and collaborate globally to further drive productivity and results.
 

GEA Group is a EUR 5.2 billion company on the German MDAX, headquartered in Düsseldorf. More than 18,000 employees across 62 countries and 5 divisions develop and deliver highly specialised process equipment for Powder, Liquid, Separation, Flow Refrigeration and Monitoring with the Food, Chemical, Farming, Dairy and Healthcare industries. 


Simon Nielsen, CEO, Scandinavian Digital. 

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Written by dudaMarch 7, 2023

Engineering Design Automation improving food safety and sustainability for the food industry

Engineering automation can provide numerous benefits to the food industry, including improvements in food safety and sustainability. By automating the engineering process, the industry can better control contamination during food and ingredient processing. This involves adhering to safety and hygiene regulations during the design or redesign of machines, taking into account the specific requirements of each location, size, and product.

Additionally, EDA (Engineering Design Automation) aid companies to match regulatory compliance as well and ensures that production processes are documented.

Another important aspect to consider is the safety of workers who operate the equipment. Just as parameters are established for food safety, rules are also created to maintain the safety of those who operate the machines. During the design of automation systems, new safety features such as doors, alarms, and lockers can be installed to monitor key parameters such as temperature and pressure in real-time. This ensures that food is processed under controlled conditions while also protecting the safety of workers.

High-quality food products can be achieved not only through safety measures but also by ensuring accurate measurement and control of ingredients. A well-configured equipment or system can achieve this, resulting in consistent and superior food products. This consistency is particularly valuable for companies that have established themselves in the market or are striving to do so. With a consistent product, clients receive the same high-quality food repeatedly, or even an improved version of it. Additionally, the configuration of these systems can monitor and control the entire production process, ensuring that each step meets the necessary specifications.

Sustainability is another crucial topic that has become a global trend and necessity. Automated systems can play a key role in reducing waste by optimizing the utilization of resources like energy and water, as well as reducing spoilage and waste during the production process. These systems can also help minimize food waste by ensuring that products are packaged and transported in a manner that reduces spoilage and waste. Investing in automation is an excellent way to drive innovation and growth in the food industry while also promoting sustainability.

The main countries where engineering automation is a focus are US as a leader, Germany that is known for its advanced manufacturing industry, Japan has a long history of automation as well as the Netherlands that is a leader in agricultural technology and automation and some others as Australia, Canada and China.

The Scandinavian Digital Team has experience in the food industry, with one of the most skillful teams in configuration and automation in the world, we can affirm that one of our clients saved at least 20.000 men hours last year and achieved consistency and a higher quality in at least 17 equipment.

Watch our industrial filter being configured, this is one of our products for the food industry to dry powder.

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Written by dudaFebruary 21, 2023

Engineering & Design Automation is key for Innovation

To attain long-term success and stay ahead of the competition in today’s fast-paced and highly competitive business environment, organizations must prioritize innovation. According to a study by McKinsey & Company, companies that prioritize innovation generate 2.6 times more revenue growth than companies that do not. When we talk about engineering companies, automation is one of the key points to drive innovation. 
 
In the manufacturing industry, automation has the potential to increase productivity by up to 30%, according to a report by the World Economic Forum. Not only the productivity can be boosted, it is also possible to increase revenue, improve efficiency, reduce costs, gain a competitive advantage, upgrade customer experience, and consequently enhance the company´s reputation. 
 
Automation plays a vital role in driving innovation by enabling organizations to streamline their operations, reduce errors, and free up time for more innovative work. In order to make the most of skilled and costly employees, it is important for companies to leverage automation, allowing these people to play a significant role in the organization’s innovation journey. 
 
When engineers prove their ability to adapt to this changing market conditions and meet the evolving needs of the company. This can build a strong team that will be ready to deliver much more, stay ahead of the curve and succeed attracting new customers and keeping existing ones.

As the importance of focusing on innovation to maximize the potential of a skilled workforce has already been stated, cost saving becomes a crucial aspect to be highlighted, particularly in the manufacturing industry. The role of innovation in engineering companies is to identify cost-saving opportunities by developing new technologies or processes that can reduce costs. As an example, the development of energy-efficient products can assist in reducing energy costs and escalate a company’s profitability. 
 
Automation in manufacturing processes is not only determining for reducing errors and improving production speed but also drives innovation, resulting in faster time-to-market for products and product quality. Additionally, fostering a culture of creativity within companies and building a stronger brand can help organizations to adapt to the rapidly changing marketplace.

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Written by dudaFebruary 8, 2023

Design Automation for Embedded Systems

The Scandinavian Digital team has expertise in both product configuration and full system layout design, including plants for plastic recycling, chocolate production, embedded systems for cement manufacturing, and many others. This comprehensive approach to design automation can bring significant benefits to manufacturers, both in terms of operational performance and overall management. 
 
A system layout in machinery denotes an arrangement of different elements and systems within a manufacturing facility or production line. It includes the right placement and arrangement of machines, tools, workstations, and other components to enhance the use of space and ensure efficient and effective operations. 

Recycling Plant – Scandinavian Digital Embedded System

The system layout can have a relevant impact on the complete productivity and efficiency of the manufacturing processes. Circumstances like the placement of machines, the flow of materials and products, and the ease of access to equipment affects the speed and quality of production. 

An effective system layout will take into consideration factors such as the size and capacity of machines, the materials and products being produced, and the flow of workers and materials through the facility. The goal of a system layout in machinery is to optimize the use of space and resources, increase efficiency and productivity, and ensure the quality and consistency of the final product.

One of the main benefits of configure a full system layout is scalability, automating systems can help to control large and complex projects more effectively, making it viable for organizations to scale up their operations as projected or as needed. Another point to be highlighted is the possibility of a better cost control, after all it will reduce the time and resources required for manual processes, assisting to control costs and improve profitability. 
 
And to conclude, configure a full system will reduce time to market of products, owing to the fact that a suitable configuration will speed up the design and engineering processes and consequently allow products to be brought to market much faster. 

 

Watch how we configured the Full Plant on Soliworks with Tacton Design Automation Studio: Full System DEMO – Autodesk Inventor – YouTube

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